The Ultra MixMaster is a very powerful ultra-high shear mixer with a shear rate of up to 120,000 s-1.
The mixer works according to the rotor-stator principle, where a special closed mixing wheel passes the product through the patented stator. For some applications, the Ultra MixMaster can replace a low-pressure homogeniser. The Ultra MixMaster has a homogenising effect that is equivalent to 50-80 Bar and can create homogenisation down to 1µ lump-free.
The mixer unit is very versatile and can be used in many setups and applications. For low to medium viscosity, the mixer performs the out-pumping action itself. For high-viscose applications (>500 cP) the setup requires positive feeding.
The UltraMaster has been optimised for mixing a wide range of products, e.g.:
- Batch operation – the mixer is placed in a circulation loop over a process vessel
- Inline setup – the mixer is placed between to process vessels and operates in a single pass
Applications
The Ultra MixMaster can be used for:
- Emulsification
- Reduction of droplet size
- Shear of slurries
- Concentrates
- Pigments
For some applications, the mixer adds light homogenisation.
Standard Options
- Mixer unit (230/400V 50Hz) with shaft sealing (to be frequency controlled)
- Tri-clamp inlet/outlet
- Motor Cover
- Frame with 4 legs
Options
- Double mechanical shaft seal with solenoid valve and throttle valve
- Manual regulating seat valve to adjust outlet flow (unique SSV Ø51)
- Bypass loop for extra recirculation over the mixer
- Fitting SMS DIN/ISO. Other on request
- Other motors, NEMA & etc. on request.
- Start/stop box with frequency inverter
- Start/stop box with soft starter
- ATEX
- Alternative voltage – on request
Applications
The Ultra MixMaster can be used for:
- Emulsification
- Reduction of droplet size
- Shear of slurries
- Concentrates
- Pigments
For some applications, the mixer adds light homogenisation.
| Model | Motor | Flow | Shear Rate | Inlet pressure |
| Ultra MixMaster 32 – 250 | 18.5 kW | 10-40 (5 Bar) m3/h | Up to 120,000 s-1 | 0.5 – 5 Bar |
| Ultra MixMaster 32 – 250 | 22 kW | 10-50 (5 Bar) m3/h | Up to 120,000 s-1 | 0.5 – 5 Bar |
| Model | Outlet pressure | Service Water* | Weight | Dimensions (H x W x D) |
| Ultra MixMaster 32 – 250 | 2.5 – 7 Bar | 20 l/h | 210 kg | 908 x 460 x 930 mm |
| Ultra MixMaster 32 – 250 | 2.5 – 7 Bar | 20 l/h | 225 kg | 908 x 680 x 1150 mm |
