Powder Handling

Dense-Phase Master

The Dense-Phase Master is an energy-effective and flexible powder conveying system, representing the next generation of gentle conveying of powder/granulate solutions.

Specifications

The Dense-Phase Master represents the next generation of gentle conveying of powder/granulate solutions for the process industry.

  • High conveys capacities over long distances to several receivers
  • Low conveying velocity (1-10 m/s)
  • Operational pressure (<7 bar typical 1-3 bar)
  • Efficient and gentle handling of abrasive and fragile material

Dense-phase pressure conveying systems use compressed air to push the product from a sending pressure vessel through a pipeline to one or several destinations.

The powder movement is controlled by adjustable air valves in connection with pressure transmitters, which keep a constant pressure.

The system is a robust design in stainless steel, with few moving parts. The system is delivered with a pneumatic control panel with regulation valves, flowmeters and pressure sensors for achieving the highest level of economical and gentle powder transport.

The system is manufactured according to the EN 1935/2004 and the pressure tank according to (PED) 2014/68/EU.

Advantages

The Dense-Phase Master provides our customers with a smaller filter area, minimal maintenance and better economy. All are achieved through innovative design.

As dense-phase supplier we offer:

  • Low energy consumption/high efficiency
  • Fast and easy installation
  • Low service cost – few wear parts
  • Hygienic design in application with EHEDG
  • Customisable design according to capacity and product

The Dense-Phase Master is an energy-effective and flexible powder conveying system.

Standard Equipment

  • Pre-hopper with level indicator, fluidizing and filter
  • Sending pressure vessel with level sensor, valves, and injector
  • Pneumatic control cabinet
  • Regulation valves
  • Flowmeters
  • Pressure sensors
  • Safety valves and contra valves to control the airflow for the product conveying
  • Moveable control cabinet

Options

  • Twin system, with two sending vessels to provide continuously conveying and lower installation height
  • PLC system for control of the system
  • Air injectors to fluidize the product to reduce friction
  • Line boosters to assist during the pipeline
  • Pulsed air supply to break up the product into plugs in the pipeline
  • Inline product sampler
  • Magnet and metal detection
  • Weighing system for recording the sending capacity to the dedicated receiver
  • Pipeline and 2-way valves

As dense-phase supplier we offer:

  • Low energy consumption/high efficiency
  • Fast and easy installation
  • Low service cost – few wear parts
  • Hygienic design in application with EHEDG
  • Customisable design according to capacity and product

The Dense-Phase Master is an energy-effective and flexible powder conveying system.

Connections

Supply of dry compressed air according to the specifications in the actual quoted system (typical, up to 7 bar and from 50 to 200 m3/h hour, depending on the capacity and the distance).
Power supply: 3×400 VAC, 50 Hz + PE

Data sheet

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